About Rayleigh Furniture
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Mr.Mao:Designer and Founder of Rayleigh Furniture
With 30+ years of experience in the upholstery furniture industry, he rose from a designer to factory owner, maintaining a passion for product design and focusing on practicality, greenness, and human-centered design. He has led his team to create numerous best-selling products, winning consumer favor and establishing a leading industry brand. He inspects the factory daily, communicates with workers, and pursues product quality improvement, never slackening in his duty to consumers. As a result, his business grows stronger each day.
Marco:Italian,Chief Designer of Rayleigh furniture
Our Chief Designer Marco, with over 10-year interior design background, joined Wenyu Design in China in 2015. Championing eco-friendly design, he ensures quality and sustainability in our work. Using natural materials, Marco creates functional, spiritually enriching spaces. Acknowledged for his passion in the industry, we're eager for the design future he leads.
What Our Clients Say About Us
Integrity and Honesty
Rayleigh Furniture adopts high quality materials, fine craftsmanship, every detail of the product reflects the pursuit of perfection, to ensure to bring you an unparalleled upholstery experience. We insist on integrity, product quality and customer satisfaction first, and constantly improve and surpass ourselves. Choosing Ostras is choosing to define the warmth and beauty of home with you.
OEM and ODM Serices
Rayleigh has a professional upholstery design and manufacturing team that can provide you with one-stop OEM and ODM services to help you develop unique upholstery products at the best cost. We have rich experience in designing the product structure and process according to your needs, and utilize the perfect supply chain system to deliver samples and bulk orders quickly. Whether you are developing a customized new product or revamping an existing product line, Rayleigh will help you stand out from the competition with our efficient and reliable OEM/ODM services.
Rapid Response
Rayleigh Furniture has 30+ years of experience in the furniture industry, with excellent craftsmanship, flexible raw material sourcing and efficient production. We are committed to responding quickly to your order and providing a quote within 48 hours. At the same time, we provide ongoing sales and after-sales support to help you maintain a steady supply of quality upholstered furniture. Partner with Ostras and let your business thrive!
Reasonable price
Rayleigh understands that reasonable price and top quality are not mutually exclusive. Relying on the perfect supply chain and lean production process, we are able to provide high quality upholstery OEM/ODM solutions at competitive prices. Advanced technology ensures perfect function and fine appearance of the products; strict quality control meets international standards. We have established strategic partnerships with selected suppliers to obtain a stable and favorable supply of raw materials. Internal management is efficient and waste-free. Under the premise of quality assurance, we do our best to reduce your purchasing cost. Our partners' business success is our motivation. Work together with Rayleigh to create a win-win situation!
Details and Quality of Upholstery furniture
When choosing upholstered furniture, quality and craftsmanship are of paramount importance. Rayleigh Furniture Upholstery Factory is committed to the philosophy of "excellence in the pursuit of excellence" to bring you an unparalleled upholstery experience.
Quick Delivery Time
When lead time is critical to your order, choose Rayleigh. we have an efficient production system that allows us to produce and ship orders within 7-30 days of receipt. Our extensive inventory of raw materials ensures that we can start your order immediately, and our state-of-the-art production equipment and scientific workflows make us a step ahead of the competition. We understand the importance of fast delivery, so we optimize every aspect of production, quality control and logistics to get your order to you as quickly as possible. Tight delivery schedule? Call Rayleigh, we are confident that we can provide you with the fastest possible delivery.
WHO WE ARE:YOUR BEST UPHOLSTERY FURNITURE MANUFACTURER AND SUPPLIER FROM CHINA
As a front-runner in the upholstered furniture manufacturing sector, Rayleigh has been successfully delivering top-notch upholstered furniture to both large and small brands for over three decades. Our rich expertise and unwavering commitment to quality assurance have solidified our market position.
Our stable furniture manufacturing process is headquartered in Shanghai, China, where we’ve set up a sophisticated factory and sales office. Here, we’ve established a mature supply chain for upholstered furniture manufacturing and sales, extending our global coverage for furniture distributors. We’re passionate about our business and constantly push the boundaries of our expertise, delivering high-quality, innovative, and eco-friendly product solutions to a wide range of international brands.
We foster strong relationships with leading furniture agents and distributors worldwide, manufacturing and supplying high-quality upholstered beds, sofas, chairs, and more. Upholstered furniture, the centerpiece of any living environment, demands innovation—a challenge that our designers are ready for. They continuously explore new possibilities in style, material, function, and structure, addressing the unique needs of diverse markets.
We’re proud to hold CE and ISO certifications, attesting to our commitment to quality and safety standards. In addition, we frequently participate in international furniture expos and maintain regular visits to our domestic and international furniture distributor clients, ensuring we stay attuned to the ever-evolving market trends and customer needs.
Our focus is on delivering cost-effective upholstered furniture. This involves detailed cost calculation and control at every stage: from furniture design, material selection, processing and manufacturing, quality inspection, to even packaging and transportation. Our aim is to maximize the utility of our products and enhance their cost-effectiveness.
With our consistent supply of furniture materials, experienced design engineers, and professional furniture production staff, we bring our customers’ ideal furniture concepts to life. We save our clients time and money and help them avoid costly modifications in the furniture manufacturing process. Our dealer customers receive upholstered furniture products that are stable, quick to market, and adaptable to their local sales environment.
Our company name is SHANGHAl WENYU FURNITURE CO.,LTD, “RAYLEIGH” is our Brand,we export through our Agency: SHANGHAI JIANGCHUAN INTERNATIONAL TRADE COMPANY LTD.
Boasting more than 30 years of experience in the development and production of upholstered furniture, our business network extends to Europe, America, Russia, and beyond. Contact us today to discover how our exceptional product line can elevate your business and meet your customers’ needs.
Upholstered Furniture Manufacturing Process
- Raw Material Processing for Frame Construction
Initially, as per the dimension specifications required by the order, the procured raw materials undergo a process of ripping, cutting, and sanding. The cut materials are then assembled into the foundational frame for upholstered furniture. It is crucial to treat the frame for moisture-resistance, corrosion-resistance, and pest-proofing. Depending on the grade of the upholstered item, 0.2-0.4 centimeters thick plywood can be used as a flat base material.
- Fabric Cutting
Upholstered furniture primarily utilizes leather and cloth as fabric. To cater to usage, these fabrics need to undergo preparation and cutting. As per the order’s requirements, the quality of the fabric is first scrutinized, problematic areas in the leather are avoided, followed by a thoughtful layout, and finally cut and shaped manually according to templates, before being sorted and packed. This step is critical to the final appearance and quality of upholstered furniture. If cloth is being used, electric shears can boost efficiency; whereas leather must be hand-cut to ensure quality.
- Sewing and Stitching
Utilizing a flatbed sewing machine, the cut fabric pieces are pieced together. This step significantly influences the appearance and quality of the upholstered furniture.
- Topstitching for Decoration
A single-needle lathe is used to create a topstitch, adding decorative lines to emphasize the shape as per design needs. Then a double-needle lathe is used to further strengthen the stitches, ensuring they are firmly reinforced to prevent cracking.
- Sponge Adhesion
High-density sponge is accurately bonded to the frame’s skeleton, providing elastic support for the upholstery. Precise sponge adhesion is key; otherwise, it can impact the finished product’s appearance.
- Semi-finished Product Inspection
The upholstery and the inner frame are inspected to ensure they conform to the technical specifications.
- Leather Cover Fixation
The cushion’s leather cover is inserted into the seat frame and secured with appropriate nails to achieve a natural look.
- Assembly and Installation
The external frame, kickstand, armrests, and base are installed and test fitted, then adjusted to ensure optimal usability.
- Finished Product Inspection
A comprehensive inspection is carried out on the finished product to ensure that the quality meets the standards.
- Packaging
Once the product is deemed qualified, it is packaged and prepared for shipment or sale.
Accept Customized Furniture
As a professional furniture manufacturer, Rayleigh Furniture understand that the era of mainstream, ready-made furniture has given way to modern consumer tastes and trends. With rapidly evolving aesthetics, more customers now opt for customized furniture. Leveraging our expertise, we help our furniture dealers and agents stay abreast of market demands. In line with market trends, we offer timely services in customized furniture design and manufacturing.
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